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H-M Online Magazine

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Working With Plastics

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Some people are not very familiar working with plastics. So we will continuously be adding useful info about plastics, here are few first ones we put together: Joining and Gluing ABS Painting parts with molded-in colors - a great partnership. Your Guide To ABS Drop us a note if you find this info useful. If you have more questions/topics you'd like us to cover in future posts, please respond to this thread or submit suggestion on our website using this form

Clausing 1771 Drill Press Restoration

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I picked up a Clausing variable speed drill press from a Craigslist ad. I offered the guy $200.00 and he accepted. The drill press was in decent overall condition, and had a new motor on it. I disassembled the machine and cleaned up and painted everything. Mechanically, it was in very good condition, and the only real repair work I did was to straighten a few of the handle arms. One really nice feature is the table lift, which works great on that heavy table (btw: the table doesn't have a single drill mark in it!) This is my second Clausing variable speed drill press. The first one is in my metal shop, this one will be in my wood shop. Jack Fort Loramie, Ohio
Rebuilding the head on a South Bend 4219 1956 mill
VN Finally Got A Slotter Attachment
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Finally picked up a slotter attachment that I have been looking for. Probably paid a bit much, but it's practically new. Stripped it and cleaned out the old gunk. Back together already, quickest rebuild yet. Missing one oil cap and the arbor, but I have a print for the arbor. All I did was clean it. Jason

Working With Plastics

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Some people are not very familiar working with plastics. So we will continuously be adding useful info about plastics, here are few first ones we put together: Joining and Gluing ABS Painting parts with molded-in colors - a great partnership. Your Guide To ABS Drop us a note if you find this info useful. If you have more questions/topics you'd like us to cover in future posts, please respond to this thread or submit suggestion on our website using this form

Unique Chess Set

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Just when you thought "what else can be done with the chess set", a new idea comes along... This is what a chess set using Plasti-Block™ ABS dual color rods could look like. Other color combinations can also be fun! Let us know what else would you like to see modeled using this product. We are looking forward to hear your ideas. Plasti-Block™ Team
Unique Two-Layered Chess Set.
How-To Videos
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We post at least 1 short video a week, help us with topics that you might like us to cover on YouTube channel. Plastics are more flexible than metals or wood How to Square a Plastic Block Machining plastics - long and strong chips of material How to clamp a plastic block into a vise

The Plasti-Block YouTube Channel Is Now Live!

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The Plasti-Block YouTube Channel Is Now Live! Following a number of inquiries about our plastics including what type to choose and how to use them, we decided it would be beneficial to create an information hub from which we can share our knowledge and experience with you. We have chosen to start a YouTube channel as videos are an excellent way to show, in detail, the many aspects of machining plastics that you may not have previously known or considered. While text and pictures have their own advantages, videos allow you to focus on the nuances in a way that these other forms cannot accurately convey. Our YouTube channel is aimed at everyone. We uploaded first 4 very short and very basic videos. The plan is to create videos from how-to and tutorials to safety and best practices. We aim to add video content to our channel on a weekly basis. I really hope that you’d be interested to give us a feedback/suggestions/provocations for topics about machining plastic, as it is vital in...
An Amazing Butterfly! - great hobby project
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This week’s Alternative Tuesday segment from the Acutabove Woodworking channel features a project An Amazing Butterfly! Our Plasti-Block™ ABS blocks are perfect for this applications because butterflies are beautiful and colorful – something they and our ABS blocks have in common! By using our colored blocks, Ken (and everyone else!) doesn’t have to worry about fading colors or poor blends, he just has to worry about doing what he does best: create. In making the butterfly, Ken used tools including a drill press, chisel, scroll saw, and heat gun. He also used other ‘tools’ to make this project a success; such as imagination, ingenuity, and a will to make it work. The end result of all these tools is a product that he can be proud of. If you decide to give this a whirl, you may be interested in some of our bundles as they are the perfect starter kits with a variety of different shapes and colors. Be sure to check this channel out regularly for episodes using Plasti-Block™...
How To Fabricate Plastic Vise Jaws
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This week’s Alternative Tuesday segment from the Acutabove Woodworking channel features a project to fabricate Vise Jaws! Every shop has an old steel vise or three. Many maker and hobby projects are held in a vise during operations such as cutting, sanding, gluing, or assembly. Sometimes the metal jaws on this vise are a bit too rough for the parts it holds causing scoring, indentations, and/or distortion. To solve this problem, a softer material than metal should be used. In this short video, Ken uses a table saw and a drill press to show you how to make vise jaws out of ABS plastic to protect your delicate parts. It is a very simple and practical project, and plastic vise jaws can even be custom-shaped to enable the perfect fit for your projects parts. Be sure to check this channel out regularly for episodes using Plasti-Block™ plastics and get inspired by Ken’s creativity! Upcoming Plasti-Block™ Themed Episodes ABS Mosaic Butterfly - Sept 25 ABS Finger Jointed Box -...
Machining Kazoo Project & Classical Music
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Good news everyone! This week’s Alternative Tuesday segment from the Acutabove Woodworking channel features a project to machine a Canadian-themed kazoo! Ken turned some of our red and white ABS blocks into something awesome! What’s a Kazoo I hear you ask? A kazoo is a musical instrument that requires the operator to hum, not blow. By humming, a "buzzing" sound is created thanks to internal vibrations - causing a rather unique sound. While the exact origins of this instrument are not certain, it is rumored to have originated in the USA in 1840. In this short video, Ken uses a lathe and scroll saw to shape a fully functional kazoo with a demonstration at the end. If you love experimenting with making new things, this is the perfect hobby project to whet your appetite. Be sure to check this channel out regularly for episodes using Plasti-Block™ plastics and get inspired by Ken’s creativity! Upcoming Plasti-Block™ Themed Episodes ABS Vise Jaws - Sept 18 ABS Mosaic...
Are You A Mechanical Engineering Genius?
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So you think you know about mechanical engineering, eh? Put your knowledge to the test with this short quiz from engineeringclicks, a website dedicated toall things mechanical engineering. Let us know how you did by leaving us a comment! https://www.engineeringclicks.com/quiz-are-you-a-mechanical-engineering-genius/
Inspire Creativity Using Plastics! - Video link
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Good news everyone! Plasti-Block™ products are going to start being featured on a YouTube channel . Currently dedicated to woodworking. To this point, the owner of the channel has only ever posted videos about working with wood, but after trying his hand with some of our ABS blocks, he couldn’t resist the opportunity of demonstrating different applications of our material. Kennyearrings1 will be featuring these videos from time to time on the new “Alternative Tuesday" edition of his program. Get a taste of some of the projects kennyearrings1 has been working on by looking at the pictures below. So creative! The first episode featuring our Plasti-Block™ products will air on Tuesday September 4th, 2018. About the channel: A fun YouTube channel where weekly videos are posted on a variety of different woodworking topics. It is a very inspiring and creative place to visit for ideas and information. In addition, this channel ensures to allocate time for safety and shop tips, a...

Everybody Is A Designer

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Hello everyone! We are excited to announce that we started knowledge and innovation discussions. We will be posting articles contributed by people who are passionate about innovation, hands-on prototyping and local manufacturing. We hope to inspire young people to have more involvement, learn trades or have interests in design and engineering. The first article was published today. Its title is Everybody Is A Designer. Design is the answer to a need and anyone can be one! You can read it on our Facebook page or on our blog. We really encourage you to participate in the discussion by leaving us a comment here, or on our FB page or on our Blog. Thank you! Plasti-Block Team

Toaster - a conversation starter

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Toaster is a great conversation starter about materials usage, resource management and sustainability. We wrote a short article to start the dialogue. (https://www.plastiblocks.com/single-post/2018/08/10/Toaster---a-conversation-starter) It is so sad that majority of people who have skills don't bother repairing slightly broken, old appliances. And people who don't have skills - have no one to help because repair shops are almost extinct. I hope you can participate in the discussion we started on our blog by commenting there or here and maybe share any repair projects of house hold stuff to encourage others to do so as well.

Power Z Conversion For PM45

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I have an early model PM 45 mill that has the manual hand crank for Z elevation. Since I just reorganized my shop and a toolbox is placed nearby, I'm going to attempt to convert it to powered elevation using a heavy duty gear motor that I've had for a long while. I'm not 100% sure this will work to my satisfaction. The odds are maybe 70%... We'll see. I'll outline the design considerations as we go. Here's some pictures and explanations... Here's the mill with crank handle removed. I put a wrench on the shaft flat and roughly measured the torque needed to raise the head. Holding the wrench about 1 foot (little less actually) from the point of rotation, I measured about 8-10 lbs to move it. This was measured by setting weights on the wrench which is a little inaccurate. Anyhow, I'm assuming it needs 10 ft.lbs to keep it in motion. Here's a gear motor purchased at a surplus shop that I've had laying around for years. This motor is used in mobile-home campers to...
Rebuilding the head on a South Bend 4219 1956 mill
VN Finally Got A Slotter Attachment
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Finally picked up a slotter attachment that I have been looking for. Probably paid a bit much, but it's practically new. Stripped it and cleaned out the old gunk. Back together already, quickest rebuild yet. Missing one oil cap and the arbor, but I have a print for the arbor. All I did was clean it. Jason
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