Are the teeth OK?
Perhaps braze a plug and re-bore it?
(picture would assist.)
are you dead set on making a gear???
the gears can be purchased on EBay i'm sure
like this?
https://www.ebay.com/itm/Craftsman-...905489&hash=item2cdf8ae509:g:ABIAAOSwsqdb8f2w
or this?
https://www.ebay.com/p/Atlas-618-Craftsman-101-6-Lathe-Gearcase-Shaft-and-Pinion-M6-11/1803905489?iid=372497046313&_trkparms=aid=222007&algo=SIM.MBE&ao=1&asc=20131231084308&meid=96765ac6d7134152b292c90a16c0aa09&pid=100010&rk=1&rkt=12&sd=192728982793&itm=372497046313&_trksid=p2047675.c100010.m2109
It's a small gear. Presuming therefore that it is a high speed.????
Q. What sort of speed max, would it do?
Q. What material is the gear and its mating gear made of?
Q. How much use does it get.?
Q. Seems a bit crass to ask this, but how much longer do you reckon you will be using the machine?
At a pinch, depending on circumstances, ie, answers to the above questions, you have an option not many would dare even think about.
lets say answers are, 200rpm, castiron, 20 times a year@1hour per week, 20 years. ( which is a reasonable duty) The Gear will spin <10 million revs.
The i/p gear on an average cars gear box, at ~2000rpm, etc is ............bloody big numbers and a far greater HP Duty cycle, and so on. Here's the thing.
Cut the gear by hand. The function of success, is proportional to your own skill and accuracy, but my wife would be able to achieve a do-able gear. I reckon. I have made several over the years, 30, and no complaints yet.
edit:- PS. At a pinch, send the gear to me, I'll do you one, for the pleasure of showing you what can be done.
It's a small gear. Presuming therefore that it is a high speed.????
Q. What sort of speed max, would it do?
Q. What material is the gear and its mating gear made of?
Q. How much use does it get.?
Q. Seems a bit crass to ask this, but how much longer do you reckon you will be using the machine?
At a pinch, depending on circumstances, ie, answers to the above questions, you have an option not many would dare even think about.
lets say answers are, 200rpm, castiron, 20 times a year@1hour per week, 20 years. ( which is a reasonable duty) The Gear will spin <10 million revs.
The i/p gear on an average cars gear box, at ~2000rpm, etc is ............bloody big numbers and a far greater HP Duty cycle, and so on. Here's the thing.
Cut the gear by hand. The function of success, is proportional to your own skill and accuracy, but my wife would be able to achieve a do-able gear. I reckon. I have made several over the years, 30, and no complaints yet.
edit:- PS. At a pinch, send the gear to me, I'll do you one, for the pleasure of showing you what can be done.
okay, 8 teeth, but what pitch?
(I don't want to have to look it up by lathe model.....or work it out from tooth count and diameter....)
If I have it in my shop, I'll lend it to you by mail.
If I don't I can check the bin at my local tool monger for a decent used one at a good price.
PM me if interested, I do not check this site every day.
-brino
G’day Paul, Just got back home. Yeah, I know about this getting old bit. 70 now, and starting to slow down some. Ah well, them’s the breaks, Hey! Check your postage, before you commit. I just sent a small roo skin to a mate in Tooele Utah, cost me A$70.00. Bastards are into us for everything. I’ll knock it up out of some 4140, harden and temper. OK, Post it to me @, ? Give us a couple of days, and I’ll get it back to you. Cheers mate, Mark NeedhamI would be more than happy to pay for one! I culdn't do it, my hands shake too much. One of the good things about machinery! They don't! (usually)
How would I get it to you? Don't know how PM works.
paulandreasen@gmail.com