Bedroom Machine Shop Build

wildo

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Dec 7, 2015
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Starting this thread to document a new machine shop I'm putting together in my very seldom used spare bedroom. The intention is that the room is primarily a machine shop, but can be converted into a guest bedroom when needed. This room is 10.5' x 12' with an additional closet. I'm choosing this bedroom for a number of reasons:
  1. I do woodworking, wood turning, auto maintenance, and welding projects in my garage. As well as park my car in there. There's simply no room for more tools!
  2. I like the notion of climate control for my machine tools since I already have a difficult time keeping my table saw and bandsaw tables rust free. My garage is not climate controlled.
I'm completely new to machining and it's been a life-long dream to break into this hobby. It'll be slow going as I already have 30 other really expensive hobbies to focus on. Never the less, I'm really excited to get this moving along. I'm going to approach this project in a number of phases.

Phase 1: Room prep. I'll paint the ceiling and walls. I'm going to install a 20A recep in the room. The hardwood floor needs refinished, but that almost seems silly when I'm going to be moving in a bunch of heavy machines and getting swarf all over. Instead, I'm considering a floor covering not so different from those floor tiles people put in their fancy garages.

Phase 1.5: Murphy bed. I don't really want to address building the murphy bed right away. It's honestly not a priority project for the build. That said, the bed is in the way... I don't think I'll address this as the second phase, but I'll probably start it while in the middle of Phase 2.

Phase 2: Lathe bench. Tonight I took delivery of a 120" x 30" x 1.75" butcher block maple bench top from Grizzly. It's massive; it's heavy; and it's awesome. I'm beside myself. It's the first purchase I've made for this whole project and I can't wait to get it setup. To do that, I need to fabricate the steel bench to put it on. It's not really a huge project, but it does involve lots of garage time right as it's starting to get super cold. Not my favorite time to be working in the garage. Wrapping up this phase will be my lathe purchase (a South Bend 9A) hopefully in February.

Phase 2.5: Bandsaw/Bench accessories. There's no real building involved with this phase. But the SB 9A has only a 3/4" spindle bore and therefore I'll need a convenient way to turn larger diameter stuff. It seems reasonable that a horizontal bandsaw sets me up well for beginning some turning work. Also included would be a bench grinder for grinding cutting tools- and I'm always on the lookout for a restorable Atlas/South Bend/Walker Turner bench drill press. I don't know if the restoration would be part of this phase or not.

Phase 3: Workbench. This phase will include building the dog leg for the workbench, and purchasing the tool cabinets for the room. This bench is 60" long and serves as an assembly table as well as a convenient place for a surface plate. This might also be a good time to build a workbench into the murphy bed. While the main assembly area will be nice, I'm not convinced that the lack of a toe kick space won't be super annoying. Therefore I'll build a bench into the murphy bed as well that I can pull a chair up to.

Phase 4: Milling machine. This one just has to wait. This project is already going to cost a small fortune. I don't foresee reaching this point at least until next year. But the plan is a PM-25MV or PM-727M mill sitting on top of a Harbor Freight 27" wide cabinet. If I end up getting the heavier mill, I'll enclose the cabinet in a steel frame for better support. Also, I'll likely need to add some blocking in the crawlspace to support this heavier mill.

_______________
Well- that was a lot of words, but I think typing it out helped me solidify some thoughts and build order. Below you can see my plans (to scale) modeled in Google SketchUp. Enjoy!

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

Screen%20Shot%202015-12-20%20at%201.09.28%20AM_zpsiycfda6e.png

This is the Phase 2 bench:
Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

This is the Phase 3 bench:
Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

Screen%20Shot%202015-12-20%20at%201.09.28%20AM_zpsiycfda6e.png

Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

Screen%20Shot%202015-12-20%20at%201.09.28%20AM_zpsiycfda6e.png

Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

Screen%20Shot%202015-12-20%20at%201.09.28%20AM_zpsiycfda6e.png

Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

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Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

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Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

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Amazing, will be watching this. Especially interesting to me because my own machine shop is in an apartment spare bedroom. Good luck!
 
Go for it. I've seen it done before. It was on the 2nd floor of a 3 story apartment building. The guy simply put plywood over the carpet.
 
Starting this thread to document a new machine shop I'm putting together in my very seldom used spare bedroom. The intention is that the room is primarily a machine shop, but can be converted into a guest bedroom when needed. This room is 10.5' x 12' with an additional closet. I'm choosing this bedroom for a number of reasons:
  1. I do woodworking, wood turning, auto maintenance, and welding projects in my garage. As well as park my car in there. There's simply no room for more tools!
  2. I like the notion of climate control for my machine tools since I already have a difficult time keeping my table saw and bandsaw tables rust free. My garage is not climate controlled.
I'm completely new to machining and it's been a life-long dream to break into this hobby. It'll be slow going as I already have 30 other really expensive hobbies to focus on. Never the less, I'm really excited to get this moving along. I'm going to approach this project in a number of phases.

Phase 1: Room prep. I'll paint the ceiling and walls. I'm going to install a 20A recep in the room. The hardwood floor needs refinished, but that almost seems silly when I'm going to be moving in a bunch of heavy machines and getting swarf all over. Instead, I'm considering a floor covering not so different from those floor tiles people put in their fancy garages.

Phase 1.5: Murphy bed. I don't really want to address building the murphy bed right away. It's honestly not a priority project for the build. That said, the bed is in the way... I don't think I'll address this as the second phase, but I'll probably start it while in the middle of Phase 2.

Phase 2: Lathe bench. Tonight I took delivery of a 120" x 30" x 1.75" butcher block maple bench top from Grizzly. It's massive; it's heavy; and it's awesome. I'm beside myself. It's the first purchase I've made for this whole project and I can't wait to get it setup. To do that, I need to fabricate the steel bench to put it on. It's not really a huge project, but it does involve lots of garage time right as it's starting to get super cold. Not my favorite time to be working in the garage. Wrapping up this phase will be my lathe purchase (a South Bend 9A) hopefully in February.

Phase 2.5: Bandsaw/Bench accessories. There's no real building involved with this phase. But the SB 9A has only a 3/4" spindle bore and therefore I'll need a convenient way to turn larger diameter stuff. It seems reasonable that a horizontal bandsaw sets me up well for beginning some turning work. Also included would be a bench grinder for grinding cutting tools- and I'm always on the lookout for a restorable Atlas/South Bend/Walker Turner bench drill press. I don't know if the restoration would be part of this phase or not.

Phase 3: Workbench. This phase will include building the dog leg for the workbench, and purchasing the tool cabinets for the room. This bench is 60" long and serves as an assembly table as well as a convenient place for a surface plate. This might also be a good time to build a workbench into the murphy bed. While the main assembly area will be nice, I'm not convinced that the lack of a toe kick space won't be super annoying. Therefore I'll build a bench into the murphy bed as well that I can pull a chair up to.

Phase 4: Milling machine. This one just has to wait. This project is already going to cost a small fortune. I don't foresee reaching this point at least until next year. But the plan is a PM-25MV or PM-727M mill sitting on top of a Harbor Freight 27" wide cabinet. If I end up getting the heavier mill, I'll enclose the cabinet in a steel frame for better support. Also, I'll likely need to add some blocking in the crawlspace to support this heavier mill.

_______________
Well- that was a lot of words, but I think typing it out helped me solidify some thoughts and build order. Below you can see my plans (to scale) modeled in Google SketchUp. Enjoy!

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

Screen%20Shot%202015-12-20%20at%201.09.28%20AM_zpsiycfda6e.png

This is the Phase 2 bench:
Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

This is the Phase 3 bench:
Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

Nice work on your graphics ! It appears as though you can raise or lower the drill press table to allow long rods thru the quill. The drill press table could hold a v block to act as a steady rest.

Screen%20Shot%202015-12-20%20at%201.20.52%20AM_zps3gkfeiwf.png

Screen%20Shot%202015-12-20%20at%201.19.29%20AM_zpssuqqyyax.png

Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

Screen%20Shot%202015-12-20%20at%201.10.56%20AM_zpssslwauzv.png

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Screen%20Shot%202015-12-28%20at%203.28.47%20PM_zpso5yqdy79.png

Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

Screen%20Shot%202015-12-28%20at%203.32.53%20PM_zps4sd5on2z.png

Screen%20Shot%202015-12-31%20at%201.00.59%20AM_zpsfy62yfji.png

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Screen%20Shot%202015-12-20%20at%202.58.22%20AM_zps294mosvl.png

Screen%20Shot%202015-12-20%20at%202.57.09%20AM_zpsouez06ez.png

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Screen%20Shot%202015-12-28%20at%203.29.46%20PM_zpscu0rsmcx.png

Screen%20Shot%202015-12-28%20at%203.31.04%20PM_zps58lafrga.png

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Looking forward to watching your progress on this.

We were contemplating moving our daughter's room to a new addition, in the back of the house, and then converting her current room to an in-house shop.
 
Nice work on your graphics ! It appears as though you can raise or lower the drill press table to allow long rods thru the quill. The drill press table could hold a v block to act as a steady rest.

You know- I didn't even consider that. I *did* purposefully put the headstock away from the wall so that longer material could be run through the quill, but it didn't dawn on me that the drill press table could act as a steady rest in this situation. Good call!
 
Did you model the tools and toolboxes or were they in the Sketchup library?

Great job!
 
Looks like a well planed small space, the only thing i wouldn't put the bench grinder in their, the dust is ow so small and gets every where. Although you look to have planned for that with the dust extractos so maybe ? Hummm

Stuart
 
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