Trying to rewire and make functional all electrical features on my SG-48.
Sanford Wiring Diagram
I downloaded the schematic provided in this thread from a thread over at PM and after having read through the post a couple of times and then watching the following video, I decided to take this on.
Here is a photo album link to my wiring job.
31 new items · Album by Bryan Lund
photos.app.goo.gl
Round 1:
I installed a main switch as you can see in the photos. Motor switch flopped to on and spindle turns on and off. Once.
Fuse is not blown. Resister still reads at rated value. I get proper drops in correct polarity through bridge rectifier.
After having unplugged the unit from main circuit power, I checked the cap for voltage and read 0. I turned the mag chuck to on and the cap discharged (spark).
Lessons Learned: test cap voltage at right wavelength. DC not AC. Yes, that was a rookie and nearly very costly mistake. Good news, I wasn't shocked or anything - just spooked and woke me up to making sure I knew what I was doing. This is my first AC to DC wiring project. I wouldn't have tried this without the schematic or some YouTube guidance and now I'm kind of stuck.
Round 2:
After a couple of days of staring at this thing. I decided I made a mistake on the motor switch. I fixed the neutral wires and steeled myself for ignition.
Motor turns on and stays on. Turn off the motor and try the mag-on. Nothing. Mag-off. Turn the motor back on. Nothing. Blew the fuse (10A) this time. Motor is rated for 6A. Schematic says to allow for 1A for the DC circuit feeding the chuck.
Capacitor measures a charge at 155VDC. O.k., I don't want to discharge this the fun way. I step away. Lock the shop and go online and order a discharge pen.
Round 3:
I think this is wired correctly, but obviously, it is not and I'm unsure how to proceed in troubleshooting. Discharged the cap using the pen. All is good. Replaced the fuse. Now I'm staring at the circuit again.
Is anyone here willing to take a look at the photos and offer some help? Note: the DPDT switch has the neutrals removed and tied together.