I will be in the market for a DRO for my B'port clone mill in the near future. I've been reading and trying to research as best I can. I've pretty much come to the conclusion that glass scales in the 5um from Aliexpress are good enough for me. What I don't know and what I can't seem to find are some differences in the displays themselves. I can see some obvious stuff like the big LCD display vs the more standard digital display. But are there any functional differences? which display should I choose, does it matter?
I bought DRO kit to add to my mill drill. I bought the glass scales separately from the display, and it was all via eBay.
A fine detail you can discover when you move the minimum distance to get the last decimal number to change, especially if you have the units set to inches, is that the displays all have enough digits to show down to 1 micron steps ( that's about 40 millionths), but the glass scales normally come with the option of either 5 micron or 1 micron resolution. The 1 micron type costs very slightly more. The majority advertised, especially those bundled with displays, are usually the 5 micron type, but I found a seller where I could select the type.
All the glass scales are inherently metric, and for folk who use inches, the conversion is built in to the display option when you set the units. For nearly everything most of us would do, it does not matter at all. To miss the two tenths still gets you respect, even if you are regularly lapping the stuff you turn to as close as you can measure. In inches, 5 micron steps are 0.0001968 inches. I guess it's easy enough to work with the approximately 2 ten-thousandths leaps.
The reason I went for the 1 micron scale is that I use millimetres, and I preferred the minimum increment change to cause the last display decimal place to alter sensibly. One can grind a telescope mirror accurate to within a twentieth the wavelength of green light, but I know I don't yet have the skill to make stuff to the kind of accuracy implied by the number of display decimal places.