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Ulma Doctor

Infinitely Curious
H-M Supporter-Premium Member
Joined
Feb 2, 2013
Messages
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4,040
#1
I got a call from a customer saying that his hydraulic sausage stuffer is not functioning correctly.
i took a look and found that the control valve actuator fulcrum had failed due to excessive wear in the captivating pin and the fulcrum.
the fulcrum is a stamped piece of 16 gauge galvanized sheetmetal with a couple holes in the right places.
IMG_2700.JPG
the customer wanted it quickly so i decided to make the part rather than wait for one to be shipped out
i cut some 7/8" Square 12L14 on my power hacksaw and laid out the holes and channels to be milled
IMG_2701.JPG

after the milling operations,
i flipped the part and drilled the 3/16" holes for my shop made retention pins

BEFORE / AFTER
FullSizeRender_5.jpg

IMG_2705.JPG

Here is a shot during fit up

IMG_2702.JPG
here is a shot of the completed fulcrum.
the only thing left is to install 10-24 nylock nuts to the 3/16 fulcrum pins
i replaced the spool valve pin with a new 3/16"x1" spring pin due to wear.
IMG_2706.JPG

with any luck, the new actuator fulcrum will outlast the OEM.
it is definitely heavier in construction :big grin:
 
Last edited:

Ulma Doctor

Infinitely Curious
H-M Supporter-Premium Member
Joined
Feb 2, 2013
Messages
4,573
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4,040
#3
Thanks Silverbullet!
i try to make replacement parts better than the manufacturer whenever possible. :)
 

farmerken82

Iron
Registered Member
Joined
Sep 21, 2017
Messages
7
Likes
1
#6
I got a call from a customer saying that his hydraulic sausage stuffer is not functioning correctly.
i took a look and found that the control valve actuator fulcrum had failed due to excessive wear in the captivating pin and the fulcrum.
the fulcrum is a stamped piece of 16 gauge galvanized sheetmetal with a couple holes in the right places.
View attachment 242335
the customer wanted it quickly so i decided to make the part rather than wait for one to be shipped out
i cut some 7/8" Square 12L14 on my power hacksaw and laid out the holes and channels to be milled
View attachment 242336

after the milling operations,
i flipped the part and drilled the 3/16" holes for my shop made retention pins

BEFORE / AFTER
View attachment 242337

View attachment 242334

Here is a shot during fit up

View attachment 242338
here is a shot of the completed fulcrum.
the only thing left is to install 10-24 nylock nuts to the 3/16 fulcrum pins
i replaced the spool valve pin with a new 3/16"x1" spring pin due to wear.
View attachment 242339

with any luck, the new actuator fulcrum will outlast the OEM.
it is definitely heavier in construction :big grin:
Yeah, that'll never wear through. Haha! Nice work!

Sent from my Moto G (4) using Tapatalk
 

rwm

Active User
H-M Supporter-Premium Member
Joined
Mar 25, 2013
Messages
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1,292
#8
I love chorizo!
Shouldn't the original part be stainless? Food industry and all?
R
 

Ulma Doctor

Infinitely Curious
H-M Supporter-Premium Member
Joined
Feb 2, 2013
Messages
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Likes
4,040
#9
I love chorizo!
Shouldn't the original part be stainless? Food industry and all?
R
Hi RWM,
luckily the control valve (and all the hydraulic and electrical apparatus) are in an enclosure.
there is no direct interface between product and controls, the hydraulic actuator shaft has a bellows type seal.
i guess that's how they were able to get away with the galvanized stamping.

i like the idea of the SS actuator, i may just produce one for fun- now that there is no emergency! :grin:
 

rwm

Active User
H-M Supporter-Premium Member
Joined
Mar 25, 2013
Messages
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#10
That would be one heck of a way to keep your customer....show up with a replacement SS actuator at no charge!
Robert
 
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