NEW ACRA 1640TE

Firestopper

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The machine was ordered mid December of 2017 from ACRA Machinery. The machine took a few weeks to arrive from Taiwan and was shipped to the port of LA, then onto Ranch Cucamonga where ACRA is located. The machine was then delivered to my location via flatbed. The machine sustained a fair amount of paint damage due to poor handling on the truckers part. I ended up loading that machine and hauled it back some 500 miles back to ACRA for a different unit and returned the same day. I did end up getting a taper attachment for a decent discount for my troubles, but more importantly, the machine was handled with care and arrived unscathed. I had already posted about the saga in "members hangout" under "New machine arrives in used condition" so I won't double post.

I wanted to start a specific thread to document the modifications as well as review this machine to share with others who might find interest in the work performed and overall quality of this machine. I will end up posting some pictures found on the other thread, but they'e part of the inspection/review process and feel its important to include them.

The machine was coated with with just enough comsoline to protect the exposed surfaces so clean up was fairly easy with minimal spirits. Once cleaned the quality fit and finish became apparent. The painted surfaces where equally impressive with no evidence of any overspray. The blue is a textured power coat finish.

The motor is 5 hp that drives three belts. I was pleased how clean and smooth the inside casting is as well as the quality of motor. The belt tensioning system is also very nice. The foot brake bar linkage is well done and the friction brake is located on the motor.
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Some detailed information:
FEATURES:
BED & STAND

One Piece Cast Iron Floor Stand With Foot Brake
Front Move Chip Tray Floor Stand Or Rear Chip Floor Stand Selected
Bed Width 10 1/4 " Bed Meehanite Casting, Vibration Stress Relieved
Induction hardened And Precision Ground Bed Ways
Precision Hand Scraped Removable Gap Bed

HEAD STOCK
Dynamic Balanced Spindle
Spindle Is Supported By 3 Points Precision Dearings-2 Taper Roller And 1 Ball Bearing
Housing Are Properly Stabilized And Deflection Free
All Gears And Shafts Are Made By Chromium Molybdenum Steel With Segmentation And Precision Ground
EVS Models Forced Lubrication System
Nylon Safety Gears In End Train

SPINDLE
Machined From Forged Alloy Steel, Hardened Ground & Dynamically Balance
Three Point Support By High Grade Precision Machine Tool Taper Roller & Ball Bearings

UNIVERSAL GEAR BOX
Induction Hardened And Ground Gears And Shafts
Wide Threads Cutting Capacity For Imperial, Metric, Module Pitch And Diametrical Pitch

APRON
Right Hand Side Or Left-Hand Size Apron. Hand-Wheel Available As Requested
Integrated Automatic Device For Longitudinal & Cross Feeds, Forward And Reverse Feeds

CARRIAGE & SLIDE
Anti-Float Design, Backlash Eliminator Fitted In Cross Slide Nut
Safety Clutches At Feed Shaft Lever
Dual Reading Dials
One Shut Lubrication For Carriage And Tops Slide

The Black collar on the spindle is a harmonic balancer with multiple tapped holes.The upper drive pulley is also balanced. The blue nylon gear is the safety gear mentioned in the previous features.
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The end cover is made of fiberglass with two lower adjusting pins.
Very versatile selection of pitch/feed options.
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Carriage operates smooth with no notable backlash due to the anti-float design. The brass push knob is the one shot lubrication.
The lower push/pull round knob allows the operator to reverse direction on both carriage and cross slide on the fly.
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The dials are crisp and easy to read. The indexing collars rotates 180º to change viewing from metric to decimal.
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Very nice fit and finish.
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The lead screw measures 1.125" diameter. Feed rod, fwd/rev rod and lead screw share the same lubrication block.
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The heavy cast aluminum end cover houses the FWD/REV switches.
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A shot of the bed.
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The tail stock is a MT4 nice crisp dials.
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The Meehenite bed measures 10.250" across with substantial webbing.
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Now for some verifications on the the cross feed, compound, carriage and tailstock. I set up a magnetic test indicator to compare the dial graduations to actual movement. I was especially surprised with the carriage and tailstock results. The cross feed and compound where spot on but that should be expected.
The carriage was moved towards the head stock and both indicator and carriage dial zeroed.
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The carriage was moved one tic mark (.010") and the test indicator reflected the exact number.
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Next up was the compound verification. One tic= .001" Moved dial .005"
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Good to go.
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Cross feed. Had to turn off the overhead light due to glare but you can still make out the zeros.
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.010" read .005 on test indicator.
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The set up for the tailstock test. I re-checked the compound since it shared the same set up.
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Set the tailstock dial to zero and zeroed the test indicator.
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Again, the tailstock had surprising accuracy.
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The second compound test using this set up. (.005")
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Test indicator reading.
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Uncrated the taper attachment and spent three hours cleaning and lubricating. I took it completely apart and reset the gibbs.
A very heavy unit and well made.
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After reassembly and gibbs adjusted it floats smoothly back and forth. Used No.2 way oil.
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OOPS! it seems I've exceeded the 30 photo limit per post.

To be continued....

Paco

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More on the tapper attachment,
The taper adjustment knob works very smooth in both directions. The threads has to be completely free of cosmoline. The taper attachment was labeled for a 1640 RML. Sun Master makes the same machine badged as Southbend, RML and ACRA. Painted different shades and with different data plate color schemes. I chose the ACRA based on Mark's (mksj) mill quality and his input as well as future support from ACRA.
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Cleaned and applied some anti-seize to the six leveling bolt in preparation. The fork lift will be used from the bottom to position the machine. The manual provides exact measurements for fork placement so that will make it safe vs picking.
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I found this by the front door last night. It seems the UPS guy didn't need a signature and the hell hounds didn't indicate a visitor,
No snacks for them....Kidding!, they get their snacks:p.
Its a 3 axis EL 700 touch screen with magnetic scales.
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Mark is coming over on Saturday to help with the install. While the backsplash is removed, We'll install the taper attachment as well.
More to come later. still have a lot of work/mods to complete before she will make chips but I'll keep on documenting.
Any ideas, comments are always welcomed.
Thanks for visiting.
Paco
 
Very nice machine Paco.
You'll like that foot brake, had one on a 14 x 40, would stop the spindle instantly at just about any speed. Great for threading to a shoulder.
The one shot lube on the carriage is a nice touch. My Summit has a knob to divert the pressurized oil system to lube the ways and lead screw. I forget it on and have oil every where.
Is the third scale on the DRO for the compound?

Greg
 
Impressive machine, it looks like it was built to live in a production environment . Looking forward read projects done on that piece of jewel.
 
Very nice machine Paco.
You'll like that foot brake, had one on a 14 x 40, would stop the spindle instantly at just about any speed. Great for threading to a shoulder.
The one shot lube on the carriage is a nice touch. My Summit has a knob to divert the pressurized oil system to lube the ways and lead screw. I forget it on and have oil every where.
Is the third scale on the DRO for the compound?

Greg

Thanks Greg,
The 1440 has a foot brake that works via an upper pulley drum brake with two shoes. Great for tapping large threads too. I like both the one shot and feed reversal knob. Better to have more oil than not, I say.
The third scale is designed to be used on the compound and when activated works with the other two scales to display combined movement
( Axis Summing and Vectoring). I originally was entertaining using it on the tail stock, but that gets complicated with the fixed reader head and sliding scale.

The DRO also features things like zero approach, job timer, feed rate and shrinkage factor but these my not apply in lathe mode. The display is easy on my eyes.
Paco
 
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Impressive machine, it looks like it was built to live in a production environment . Looking forward read projects done on that piece of jewel.

Well built for sure but no machiing production done here. I will have the ability to take much deeper passes saving time tough.:encourage:
 
You'll like the scale on the compound Paco. I have it on the Summit. It either sums the compound and carriage or shows either indipendantly. I keep the compound dialed in parallel to the bed. When machining to a shoulder I can kick the feed out close to the shoulder then feed the compound the last bit.

Greg
 
I like the foot brake arrangement. My 13x40 also has the two internal shoes at the other end of the belts. It works great, but yours appears to be a design fairly easy to copy for anyone interested in a retrofit foot brake, if there is room to move the motor a bit to allow modifications to the pulley end.
 
If you get a chance, I wouldn't mind seeing a clear picture of the lathe's threading chart. Looks like it has a really neat QCGB.
 
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