Reel repairs

Boris Ludwig

Registered
Registered
Joined
Oct 30, 2016
Messages
155
I'm very partial to old English fly reels for my fishing bamboo rods. I especially like reels that have agate line guards.

Recently I got a few very desirable reels with broken agates that I thought I could repair so I did some reading on rolling a bezel over agates and spinning on a lathe.

The story went like this..

I bought a nice St. George 3" with a missing agate. The previous owner put a piece of brass wire and filled the bezel with epoxy. I removed it but I noted that the bezel rolled over edge was badly burred.
20181022_200400_zpspnb6kkpf.jpg

20181028_164621_zpsjzpfvj4t.jpg

I decided I was going to repair the existing bezel. My plan was to cut into the bezel base a little deeper so I could get the agate to sit lower which meant that I could remove the burred metal on the leading rollover edge.
I have a 5C collet that accepts the bezel but I had to make a stop with a void to make room for the bezel tang. I turned a piece of aluminium to put behind the bezel in the collet, but since I don't have a mill I had to make the void with a dremel and file.
20181110_140122_zpsq4tcsk6v.jpg

I made the forming tool and the post to put pressure against to open the bezel and later close it over the agate.
Did the necessary cutting with a boring tool and the opened the bezel with a forming tool.

Put in the agate and closed it over by rolling the edge back without the burrs.
20181110_132651_zps5134n51b.jpg

20181110_134035_zpslkxxkyzj.jpg

20181110_140153_zpsayzygjoh.jpg



Made a brass rivet
20181110_164354_zpszdthvj16.jpg

Fitted the bezel and closed the rivet.

20181110_165638_zpszvef9gql.jpg

Successful repair
20181110_165756_001_zps2qnu3hof.jpg

20181110_165711_zpsjndvwcmm.jpg

20181110_165858_zps2jq4jscv.jpg

I enjoyed the learning exercise.
 
I found a very nice JW Young Reel for a small 3wt rod. It has a red agate - I love red agates - the agate was cracked and the sharp edges will cut my fly line so I decided to take matters into my own hand and replace the agate.

20190505_173616.jpg

20190505_173902.jpg

A nice agate but cracked wont do.
Bought a nice replacement

20190511_142944.jpg
I love using collets and seeing the agate go into the bezel. Rolled over the edge with the spinning tool

20190511_142956.jpg

20190511_143638.jpg

Made a new brass rivet

20190511_163748.jpg

A beautiful old reel lives again with a new coat of lipstick!!

20190511_173423.jpg

Cheers
 
Makin a fly reel from scratch has been on my list fer quite a while now ..........................
 
Back
Top