- Joined
- Dec 17, 2012
- Messages
- 630
Well, I have been wanting one and they are just too expensive. I decided to make my own. I am taking a bit different approach. Instead of building it all, I picked up a cheap Chinese or Indian live center with changeable tips. This was the only one I could find that had threaded tips. The rest just had tapered stems on the tips.
I turned a holder to match. It is a M12-1.0 thread with a 30 degree taper that fits into an alignment socket on the live center. I had to special order the die as it is an extra fine thread for an M12. I started with some 1.25" diameter 12L14 steel. The thread is a bit longer than the other tips but the threaded hole is deep enough to accommodate.
Then I reversed it in the chuck and drilled it out in steps and reamed to 0.5"
Here it is mounted in the live center.
All it needs is a set screw and a hole for a tommy bar or a notch for a wrench.
But wait! What happened to the 1 degree angled hole for the broach to wobble? Well, I am taking a gamble. I really considered setting up for the 1 degree angle for the holder and even ordered a set of angle setup blocks but then I started thinking about it. Let's look at the odds. For it to not wobble, the following would have to be true:
1. The cheap live center would have to run perfectly true.
2. The holder would have to sit perfectly true in the center.
3. When I reversed the holder in the 3-jaw chuck for drilling, I would have had to get it perfectly centered and running perfectly true and in line with the threaded stud.
4. When I drilled the hole, the drill bit did not wander at all.
4. The hole would have to be perfectly true and within a couple thousandths slip fit with the cutter.
5. My tailstock would have to be perfectly in line with the axis of rotation within the 3-4 inches from the morse taper through the tip of the cutter.
6. The my Harbor Freight lathe spindle and chuck would have to be aligned perfectly to the tailstock taper.
The odds of all those happening at once are pretty slim. I believe it will wobble enough for the rotary broach to work. If not, all I am out is 3" of 12L14 and a some time. If it runs too true, I can always give it a scientifically derived whack with a ball pein hammer. If that doesn't make it wobble enough, all I have to do is make another holder and either try to be sloppier with my methods or more accurate.
Now I have to order a rotary broach from LMS or ebay to give it a try.
I turned a holder to match. It is a M12-1.0 thread with a 30 degree taper that fits into an alignment socket on the live center. I had to special order the die as it is an extra fine thread for an M12. I started with some 1.25" diameter 12L14 steel. The thread is a bit longer than the other tips but the threaded hole is deep enough to accommodate.
Then I reversed it in the chuck and drilled it out in steps and reamed to 0.5"
Here it is mounted in the live center.
All it needs is a set screw and a hole for a tommy bar or a notch for a wrench.
But wait! What happened to the 1 degree angled hole for the broach to wobble? Well, I am taking a gamble. I really considered setting up for the 1 degree angle for the holder and even ordered a set of angle setup blocks but then I started thinking about it. Let's look at the odds. For it to not wobble, the following would have to be true:
1. The cheap live center would have to run perfectly true.
2. The holder would have to sit perfectly true in the center.
3. When I reversed the holder in the 3-jaw chuck for drilling, I would have had to get it perfectly centered and running perfectly true and in line with the threaded stud.
4. When I drilled the hole, the drill bit did not wander at all.
4. The hole would have to be perfectly true and within a couple thousandths slip fit with the cutter.
5. My tailstock would have to be perfectly in line with the axis of rotation within the 3-4 inches from the morse taper through the tip of the cutter.
6. The my Harbor Freight lathe spindle and chuck would have to be aligned perfectly to the tailstock taper.
The odds of all those happening at once are pretty slim. I believe it will wobble enough for the rotary broach to work. If not, all I am out is 3" of 12L14 and a some time. If it runs too true, I can always give it a scientifically derived whack with a ball pein hammer. If that doesn't make it wobble enough, all I have to do is make another holder and either try to be sloppier with my methods or more accurate.
Now I have to order a rotary broach from LMS or ebay to give it a try.