Finally Time for Some Work on The Bridgeport

projectnut

Registered
Registered
Joined
Apr 14, 2014
Messages
3,152
Well, my machine is now in its 52nd year and its age is starting to show a bit. The head is starting to rattle in low speed, and the X leadscrew has seen better days. This machine was apparently equipped with a factory power feed when new, but somewhere along the way it was removed. When I purchased it the machine lacked the manual mounting plate, bearing assembly and crank on the right end of the table. It also had a short X leadscrew to accommodate the original power feed.

No problem. I picked up the missing parts at a local used equipment dealer for $15.00. I made an extension for the lard screw and started making chips. A couple years later I decided to move the machine from the garage to the basement. I disassembled it and hauled the pieces through the house it down the stairs to the basement. At this point I realized it still had the original split nut for the X axis. On reassembly I split the nut and reinstalled it. At the time I was able to get the backlash down to .005" which is within factory specs. Twenty some years later the backlash is up to .020". I'm sure I can adjust it one more time, but with the short leadscrew i think it's time to bite the bullet and replace it. I should also be able to gain an additional 2" of movement with the longer leadscrew.

As long as I'm taking things apart, I might as well refresh the refresh the head. I've contacted H&W, and they have all the parts I need in stock. They have however gone up in price considerably since I last checked. Before the pandemic the upper head kit, the leadscrew and nuts could be purchased for just over $400.00. Today they cost just shy of $800.00. They also suggested I replace the Y axis nuts since they are the originals. With only .010" backlash they didn't think it would be necessary to replace the leadscrew.

I know others have taken on this task in the past, but the latest posts I can find on the subject are pre pandemic. For those that have done the job how much time did it take? I see H&W has videos on the subjects, but these are professionals with all the proper tools close at hand, and years of experience. This will be my first rebuild/refresh. I do have all the tools I believe are necessary and many years of machine design and building experience. However, it's been a long time since I've taken on something like this. Any input would be appreciated.
 
The first place to look with a noisy variable speed head is the motor pulley. The plastic bushings and key wear in the moving side of the pulley and then the pulley rattles around. I just went through this with a Willis mill. New bushings and key eliminated the rattle in the head.
 
Back
Top