New crystal for old dial indicator.....

brino

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A few years ago I found this Hardinge dial indicator at my local used tool place.
It was cheap because the crystal was so discoloured, it was barely usable.
The mechanism still moved smoothly though......so I bought it.


original1.jpg


original2.jpg


original3.jpg


I took it apart to have a look:

disassembly1.jpg


Knowing it was probably futile (with those deep scratches) I tried to clean, and then polish the original crystal.
That did NOT go well:

old_crystal_destroyed.jpg

No cleaner I tried was enough and the polishing wheel ended-up just melting the surface.
Oh well, no big loss.......

At the time I tried to find a replacement crystal.
The bezel recess measures at 52mm diameter, but I found nothing available.
It sat that way in the tool box drawer for a couple years.

I found the indicator in that drawer again recently and tried another search.

I know the (amazing!) Long Island Indicator site says that the crystal are actually flat, but take the domed shape when installed in the bezel.
http://www.longislandindicator.com/p233.html

However, the only crystal I could find was this one on ebay:
https://www.ebay.ca/itm/Crystal-Cov...e=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649

It was under USD $10, so I gave it a shot.
I ordered it on July 2nd, and got it on the 16th; that's much faster than I expected, especially given the current state of everything.
(no affiliation, just a very happy customer!)

Here's all the parts:
ready to assemble.jpg


Interestingly, with the scale and brass spring removed the face shows more manufacturers information:
full_face.jpg

The new plastic crystal fit the bezel a little loosely. It held it's own weight, but I figured that it would fall out at the worst time and get lost or allow the needle to be damaged. So I used a toothpick to apply a few small spots of CA glue in the bezel recess.

Then, after another gentle cleaning, I put everything back together.
Here it is now:

fixed1.jpg


fixed2.jpg

That's just the LEDs in the desk lamp reflecting in the new crystal.

It still feels smooth, I can't wait to use it!

-brino
 
That looks super, what a difference! Nice job

-frank
 
Nice job, what a huge difference! :encourage: The background face looks crooked, is it adjustable? No matter really though, just caught my eye.

That's just the LEDs in the desk lamp reflecting in the new crystal.

Good thing you mentioned it cause I was thinking aliens! :D
 
Wow, that’s fantastic.
I’m not sure I’d have the nerve to dismantle one.


Sent from my iPhone using Tapatalk
 
The background face looks crooked, is it adjustable? No matter really though, just caught my eye.

I noticed that too and wondered the same thing.
I see it most around the axle for the turns indicator hand, it is not centred in the hole.
I suspect it could be adjusted.....but didn't want to press my luck.

I’m not sure I’d have the nerve to dismantle one.

Really this wasn't too bad. I did not have to open the entire thing up.
You could do it!

-brino
 
be careful when using cyanoacrylate type adhesives around clear plastic. The off gas when drying will fog many types of clear plastic. Once dry though, I don't think it is a problem.
 
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