PM-30 locking handles

Thanatos41

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Made some knobs to replace the x and y axis locking handles. No more clearance issues. 1” brass hex stock with a 30mm M-8 cap screw press fitted into it and secured with Lock-tite 603. Pretty good beginners project.
 

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Seems good. I just had to remove one of my x locks from getting it caught and bending it.
 
Great idea. I swapped the X lock handles with the Y lock handles. It seems to me to be just dead wrong how they were installed at the factory.
 
I just had to remove one of my x locks from getting it caught and bending it.

Here's how I got around that issue. I wanted to replace my locking leafs with multi-position handles, the kind where you can pull out on the handle & position them anywhere after locking. Problem is when they are unlocked they'll hang down risking getting caught if too long.

Off the shelf ones in the thread size I needed had too long of handles for my need. So I bought handles with a smaller thread size with the shorter handle length that I needed. Got them with female threads, bought set screws in the size I needed, then rethreaded the ends to fit the handles.
 

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Seems good. I just had to remove one of my x locks from getting it caught and bending it.
I used cap screws with the ridges on the head, and used a 1/2 end mill to make the hole. The run out made the hole measure 0.504” and the cap screw heads measure at 0.515”. I used an arbor press to get them started and then used a shop press to push them the rest of the way in.
 
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