After polishing seal with Shark Hide. I used it on my aluminum trailer and it has held up well. Available at Amazon.I've polished SS starting with 120 grit working my way up 400.Then onto a buffer wheel on the pedestal grinder using red Jewlers rouge, next, green buffing compound for SS. The finish was like a mirror.
The company I worked for made most of its own food processing and packaging machines. The go to materials were primarily 316 stainless and 6061 aluminum. The machine shop foreman was too cheap to buy carbide drills, so everyone used either standard HSS split points or those with some cobalt. TapMagic was the preferred coolant with speeds in the 200 to 300 rpm range and lots of down pressure.I think I'd use a water based coolant to keep the hear down, or perhaps TapMagic, I second or third the motion about using a split point cobalt drill and no pecking, which would invite work hardening.
I have well over 100 holes yet to drill in .125” 304 stainless. I am using 5/16” solid carbide drills. Machine is a 3HP, 3 phase knee mill. I am liberally using dark thread cutting oil on both the work & drill. I peck and I do not get aggressive.
What worked best for me was 1000 RPM with a hand feed, using the quill. The only problem is that the drills aren’t lasting as long as I would like.
I give the drill *a lot* of time to cool. One has to do this in this case; I was really surprised how hot the drill was getting.
I know that stainless work hardens.
These are brackets to connect hardwood fence slats to hardwood 4” X 4” posts in the ground.
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