I apologize if I am violating any written or unwritten forum rules about double posting. I posted this question in my longer thread about a heavy 9 rebuild but I'm thinking that it may be getting overlooked (or I am just impatient ).
In any event, being in waiting mode again, I moved on to the head stock. That all went pretty well except for the back gear assembly. I got the bushing lock screws out. I also got the taper pin out that goes through the eccentric bushing and shaft. Interesting that it came out in two pieces - but its out without any drilling or other magic. Here's the problem - according to the rebuild manual the shaft should now just pull out of the bushings and tube for the two gears - yeah right . It definitely is not coming out very easy. The gear assembly is turning easily so that is freed up. When I try to remove the shaft I can see that the bushings are turning with the shaft and its not coming out. The shaft/bushings move laterally very easily until the gear bumps into the casting. I tried a bearing splitter on the end of the shaft under the handle - no luck. I've tried an arbor press - no luck. I didn't go very far with either of these methods for fear of breaking something. It seems like there is some other locking mechanism holding the shaft but I can't find anything. I did find a small set screw in the right side bushing tension hole - it is smaller then the hole so it was just floating in there; however, when I look into that hole I can't see the bushing turning which tells me there is something in the hole. Maybe the set screw broke? the fact that the bushing is moving both radially and axially tells me that whatever is in that hole does not appear to be locking the bushing and shaft. I don't want to start drilling, pounding or pressing without a better idea of what I may be up against. I've got the spindle and other stuff out of the casting so right now its just the casting and the back gear assembly. Is there something I'm missing? Any ideas on what to do next?
Thanks
Rick
In any event, being in waiting mode again, I moved on to the head stock. That all went pretty well except for the back gear assembly. I got the bushing lock screws out. I also got the taper pin out that goes through the eccentric bushing and shaft. Interesting that it came out in two pieces - but its out without any drilling or other magic. Here's the problem - according to the rebuild manual the shaft should now just pull out of the bushings and tube for the two gears - yeah right . It definitely is not coming out very easy. The gear assembly is turning easily so that is freed up. When I try to remove the shaft I can see that the bushings are turning with the shaft and its not coming out. The shaft/bushings move laterally very easily until the gear bumps into the casting. I tried a bearing splitter on the end of the shaft under the handle - no luck. I've tried an arbor press - no luck. I didn't go very far with either of these methods for fear of breaking something. It seems like there is some other locking mechanism holding the shaft but I can't find anything. I did find a small set screw in the right side bushing tension hole - it is smaller then the hole so it was just floating in there; however, when I look into that hole I can't see the bushing turning which tells me there is something in the hole. Maybe the set screw broke? the fact that the bushing is moving both radially and axially tells me that whatever is in that hole does not appear to be locking the bushing and shaft. I don't want to start drilling, pounding or pressing without a better idea of what I may be up against. I've got the spindle and other stuff out of the casting so right now its just the casting and the back gear assembly. Is there something I'm missing? Any ideas on what to do next?
Thanks
Rick