2015 POTD Thread Archive

That's a big mother effin lathe lol, I know there's bigger but that's cool.
 
Cool, looks like some of the jobs I do at work. You must work in basically a repair shop like I do. One off repairs and basically a lot of different jobs. I will have to take a pic of all these sprockets I have had to modify over the last week or so. Enjoyed the pics, really hit home for me.
 
I haven't been getting as much time in the shop as I would like lately.
It seems things keep conspiring against me to prevent me from working, such as these little fellows who keep entering my shop and begging me for food.
birds.jpg
Still, who could resist them. Eventually I managed to use my new 4 jaw chuck for the first time since I finished the back plate.
I cut a chunk off this lump of gnarled aluminium and squared it up.
block.jpg
Not gauge block standard but pretty good for all that.
I need 8 x8mm cylinders with a 5mm dia hole through 4 of them and a 4mm tapped hole in the other four so decided to make this block into a jig so I could drill them all the same and also use the block as a tapping guide.
cylinders.jpg
The grub screw holds the stainless cylinders in the jig.
cylinders2.jpg
The idea is to use them as clamp bolts for the bearings on my refractor.
bearing adjuster2.jpg
Hopefully they will be inset inside the bearing blocks (still to be bored to size and split) in this position.
bearing adjuster.jpg
Only the ends of the cylinders will show with larger knurled nuts on their ends.

birds.jpg bearing adjuster.jpg bearing adjuster2.jpg block.jpg cylinders.jpg cylinders2.jpg
 
Nice post! I especially like the photo of you with the birds!
I have several pigeons so enjoy birds and machining as well.
Last winter I kept one in the shop and he perched over the
lathe and kept me company. This year they have an outside
cage and building. What kind of birds are those?




I haven't been getting as much time in the shop as I would like lately.
It seems things keep conspiring against me to prevent me from working, such as these little fellows who keep entering my shop and begging me for food.
View attachment 94871
Still, who could resist them. Eventually I managed to use my new 4 jaw chuck for the first time since I finished the back plate.
I cut a chunk off this lump of gnarled aluminium and squared it up.
View attachment 94874
Not gauge block standard but pretty good for all that.
I need 8 x8mm cylinders with a 5mm dia hole through 4 of them and a 4mm tapped hole in the other four so decided to make this block into a jig so I could drill them all the same and also use the block as a tapping guide.
View attachment 94875
The grub screw holds the stainless cylinders in the jig.
View attachment 94876
The idea is to use them as clamp bolts for the bearings on my refractor.
View attachment 94873
Hopefully they will be inset inside the bearing blocks (still to be bored to size and split) in this position.
View attachment 94872
Only the ends of the cylinders will show with larger knurled nuts on their ends.
 
Are those magpies? I love those, we don't have them here in the states but they are very cool. Also nice use of the 4 jaw. I love how machining can take such a gnarly piece of metal and make into something useful and cool looking.

Jeff


I haven't been getting as much time in the shop as I would like lately.
It seems things keep conspiring against me to prevent me from working, such as these little fellows who keep entering my shop and begging me for food.
View attachment 94871
Still, who could resist them.
 
Magpies have a long tail. I guess we will have to wait for SAVARIN to respond
to find out what they are. I was so interested in the birds that I forgot to comment
on the machining. Nice work!
 
I've not managed to get into the shop for the last few days, and I don't suspect I'll get away with spending much time in there tomorrow. But I did manage to work a little bit on the ever ongoing "tidy up".

IMG_4300.JPG IMG_4301.JPG IMG_4302.JPG

I have quite a bit of 25mm thick polyethylene foam, and the plastic cases are available locally for next to nothing. I think this might be a decent way of keeping the tools sorted

IMG_4300.JPG IMG_4301.JPG IMG_4302.JPG
 
Pitot tube fabrication

Well, I guess you won't see this every day: I used the mill, the lathe, and a small metal brake to fabricate a new pitot tube and mount for the plane I'm building. The pitot tube supplies ram air pressure to the airspeed indicator, through a long vinyl hose threaded through the wing. I chose Delrin for the block because it's lighter, and I machined the hose fitting as an integrated feature. All this saves 3-4 ounces off the weight when compared to the "usual" materials. Lower weight = better aircraft performance. A few ounces here and there adds up to a significantly lighter aircraft in the end.

TomPito Block V1.2.jpgPitot cover.jpg

Pito Block V1.2.jpg Pitot cover.jpg
 
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