How would YOU go about this job.

Quick question. Would HDPE do,because I have some on hand?
Anything is better than the balls rubbing together. I make linear slides and use polypropylene, it's cheap, durable and the sheet thickness is within a tolerance I can work around. I pitch the balls at 1.5 diameter but would go bigger if I had the room. Piercing the holes gives the cleanest result, I have +0.2mm on diameter, again I would go bigger if I could.
 
I check now and it is infact delrin Acetal,I thought it was HDPE.
but you might want to touch it up with a fine sandpaper a bit by hand to take any high spots off.
I was planning on doing that yes.
 
I finnished the job using my new rotary table 2.0. I had to make the adaptor plate for this occasion, but now I have a new toy.
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The top part was soft cast iron,because it was warn through the hardened layer,but the bottom part was hard as rock and ruined the new ballnose cutter,but I eventually got the job done. The pics below are the hard and pitted bottom section.
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This is the soft one and came out very nice. I reccomend to the client that it must be re hardened.
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I made the ring out of Acetal (delrin) 3mm thick,to keep the balls from rubbing on eachother ;) . It came out good I think.
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Thanks for viewing and all advice.

Michael
 

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