What are your personal experiences with/opinions of the light up and or audible touch off edge finders. I see a lot of them that claim .005mm ( about.0002") repeatability. I see a couple with standard measurement i.e. .200" ends for easy math, I'm not a metric guy. I even see several versions of a usa made model on ebay for abt $50. Does anyone use these devices? I find myself tiring of fiddling with my cheap Chinese edge finder when setting up and thought this might be quicker. I'm a little gun shy on dropping the money though. Any reviews?
I have one of the Enco 3-Dimensional Edge Finders Model #KA636-7046 that are on sale for $149.95 all the time.
Wait for the 20% off and free shipping codes.
It works as advertised.
Repeatability is claimed to be 0.0005 and the 0.200 shank diameter within 0.0002.
Using the digital readouts on my Centroid CNC system as a reference, the repeatability claims appear correct.
Throw in a bit of tool holder runout and it easily is good for 0.001.
I have an NT40 system and use a TG100 collet to hold the Sensor.
If you use cheap set screw holders, your error may double.
The LEDs start lighting up when the probe is within a few tenths and get brighter as the probe gets closer.
If you get good at interpolating the LED brightness, you can likely beat the 0.0005 repeatability.
You can actually see a tiny spark when the probe is within a tenth or two.
I like the fact that it also indicates the Z axis saving a tool change for that.
IF you are using a manual setup and R-8 tool holders, the Z axis feature will likely be of little worth.
The probe tip has about 0.1 inches of flex to it so it will not get damaged if you bump it a little.
Batteries last about a year and are easy to change.
It only works with conductive metal, plastic is a bust.
When using my Chick heavily anodized vise, I have to run a wire with a clip on each end from the work to the sensor.
Hope this helps,
Dennis