The reality of the situation is a clapped out bridgeport with 5 bucks in shims will out work any of them bench mills. I know I know, it's not a popular opinion even amongst bridgy owners. But it is the reality of the situation. My mill had plenty of slop in x and y. I shimmed it up and still have more usable travel then any of them small mills and take .05 all day every day with out any noticeable strain. And a good finish doing so with cheap china end mills. I just dont go any more then .05 doc cause .1 every 2 passes is just fine for me in 4140 or the like.
I say buy as big as you can. Bench mill, knee, import or U.S., just get as much as you can. If it comes down to more mill or a dro, get more mill. If it comes down to more mill or powerfeed, get more mill. If it comes down to vari speed or a big belt drive, again go with the big crusty belt drive. You can add all that cool crap to a big mill but you sure cant add more cast iron at a later date
I tend to agree with this...
The larger the mill (the entire machine)... the more ridged. Why does this matter?
When a machine takes a cut (lathe or mill); it is not a smooth operation... and tool 'chatter' is a natural thing to happen. The big beefy cast iron frame of a machine tool is there for ridgidity (not a word, however you get the idea)... so the cut continues smoothly and does not damage the material or the tool.
As noted above... it is easy to add accessories later... not so easy to add beefy cast iron later... <grin>
If it were me, I would look at the 'RF 45 clones'...
Might look at these:
http://www.machinetoolonline.com/PM-932M.html
http://www.machinetoolonline.com/PM-45M-CNC.html
There is another version they have in stock, it does not have a webpage yet: A 2 speed gearbox with VS motor of the non-CNC model, the 932.
Then there is the PM935, a knee mill, which is a Taiwanese made machine; build and fit are significantly better than Chinese machines; as is the price...
You can look at the Precision Matthews threads at this forum at the Hobby Machinist site.
http://www.hobby-machinist.com/forumdisplay.php/172-PRECISION-MATTHEWS
If it were me, I would do LOTS of research before committing to machine... that way, one does not get into the 'I wish I had...' after-thoughts.
Let us know what you decide, and ask as many questions as you want.