The Parker o-ring handbook (which you can download from their website) has lots of good information on o-ring gland design and dimensions for various pressures and sealing scenarios. Start there and adjust the diameters if necessary. There are also lots of odd size o-rings besides the standard 2-xxx sizes, all listed in the handbook appendices.
Then there are "square o-rings" I've run across in hydraulic valve bodies. Mike
The oring spreads sideways when it it compressed by the sliding member. There must be room for the compressed rubber to go to. The sides of the oring (90 degrees to the compression) must have space they can move into. A groove that just fits the shape of the oring does not allow that compression and other movements that allow the oring to make a proper seal.kd4gij.....Thanks for sharing that info. Before i read your post I ALWAYS thought/assumed that the groove the o-ring sat in was semicircular and would have never figured square cut and are much more complicated than I ever imagined.
You are correct, David. 'Compression' was not the right word. 'Displaced' and 'displacement' would have been better...Not to be pedantic, but solid rubber is really a liquid and hence it can't be compressed. It certainly can be deformed and this is what most folks mean by "compression". This means that the O-ring groove has to at least have the volume of the O-ring to allow it to completely deform without being torn etc.
David
After 68 years, I have finally got the idea that it is easiest to just admit being wrong and carry on. Well, most of the time, anyway...Thanks for taking it the right way.
That looks like the ticket, thanks. An 8.5mm ID should do it.