2023 Pass Around Box Mega Thread

Was able to get to the post office today had alittle mishap. I label the box then tried getting the box inside the box. Idk if it’s that swollen but it was hard. Ended up mangling the cardboard box so I had to go in get another box and try again. It appears the end that has the hex key taped to is a hair smaller than the opposite side. So start with that side first. I eventually got it all together and sent out. ETA should be Monday it says outbound weight is 40*. Here’s my takeIMG_4453.jpeg
 
There is a sizeable tolerance on the inside dimensions of the Flat Rate boxes. Some fit just fine and some are really tight.
 
Cool! I wished I had the mill that fit those! My Rockwell has a tiny stop screw

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There is a sizeable tolerance on the inside dimensions of the Flat Rate boxes. Some fit just fine and some are really tight.
I agree but there is definately a bulge to the box. It seemed sealing one side was not the way to do it. I left both sides open and it slid in. Needs that air escape.
 
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