Day 7 and 8...
Didn't get around to posting my updates yesterday so here's yesterday and today. Yesterday I got the turret and was able to strip down the knee and get that primed. Found that using a hammer and dull chisel is far superior than the wire wheel for stripping the old paint. With light taps and a good chisel angle, the paint just flakes off and makes much less of a mess than all the paint dust. Took me about 2 hours to get the knee down to bare metal and then another 30 minutes to wipe it down with acetone and get it primed.
Today I lifted the ram and mounted it to the machine and then painted. I also tackled that pinion with the broken handle shaft in it. I'm a little embarrassed to say, but this was the first time I actually needed to extract a broken bolt from something. I went after it with a 5/16" endmill to knock down the jagged edges and give me a good flat to center drill. After center drilling, I put in a left hand drill bit and tried that trick to pull it out. It didn't budge. I remembered I had a cheap screw extractor set that I had on the shelf and pulled that out, chucked it up, and ran it down slowly in to the pilot through-hole I had just created with the drill bit. To my surprise, it backed out nice and easy. I threw a stud from my mill hold-down set in to the pinion as a temporary handle. I'll make a new one on my little lathe when I have some time. The ram moves nice and easy now.
After that, I chased down the pedestal, elevating nut, and elevating screw. Got those all cleaned up, paint removed, primed the pedestal, and then installed the components. Mounted that to the column and was ready to lift the knee in to position. All went off without a hitch. Got the gib put back in the knee along with the bevel gear assembly. I'll do final gib adjustment once the saddle and table are back in place.
Next step....I think I'll do the saddle and table, and then move in to the oiler. The oiler is in rough shape, but when I removed it from the machine I was able to pump it without and lines attached and it pumped oil out so at least the pump is good. Need to get all the lines clear. I also broke the gear shaft clutch insert when removing it from the machine so need to get an order in to H&W for that. I found a few other parts I need also so will probably just add some oil meters to the order and just replace them. I'm sure they're gummed up good.
It's coming together. Soon I get in to the complicated parts to see if I can revive them. The oiler, DRO, power feed, and head. I'm not very confident that I can get the DRO back in to operation although one of the axis worked when I got the machine. I'm hoping the power feed will come back to life with some tinkering. It was DOA when I got the machine.