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Code Name : Operation Spanner Wrench- 5c Collet Block

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Ulma Doctor

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#1
i purchased a set of inexpensive collet block's from all-industrial tool supply for use in my lathe and milling machines.
they were shipped fast and are very nicely finished, better than i thought i might get for the price.

i don't have any connection to the company, but i had a good experience and thought i'd say something about it.

the set came with 2 spanner nuts and a lever/cam closer, but didn't include the spanner wrench.
(the wrench was not pictured in the ebay store nor was reference made to the spanner wrench in the ebay store)
i didn't consider the wrench to be a deal breaker, the overall cost was under $50 shipped- i let it go.

my decision worked out for awhile, i used the lever/cam closer and was happy as a clam.
then i wanted to hold some 1" stock that was slightly under 1", .988" to be exact.
but there's another hitch, i needed a longer piece to pass through the collet and block for milling in the vise.
i figured i'd spring the 1" 5C collet a little and grip the material,
i didn't have the spanner.
so my project was to make a spanner.

i had some 2-1/2" 1018, and some 5/8 rod and some rod material for the pins
it was just as simple to make 2 at the same time, so i did! :grin:

FullSizeRender_1_7.jpg IMG_2881.JPG

i punched the center out to 1" and finished bored to 1.70" with a freshly resharpened cemented carbide boring bar

:grin: boring.jpg IMG_2882.JPG

i cut the ring in half and shortened the halves by gang milling in the vertical mill

i had some 5/8" 304 shafting reclaimed from a machine,

FullSizeRender_2_1.jpg

and a piece of 5/8 hot rolled unknowinium- that didn't want to machine very well with carbide, so i switched to HSS
and it machined a bit better but was some pretty tough stuff

i made some pins from some hot rolled 3/16" stock and cut them at .345" long

FullSizeRender_2_3.jpg

i center drilled and tapped the newly formed handles to 1/4"-20, and drilled and tapped the wrench head to attach the handles

FullSizeRender_3_1.jpg

i drilled the pin holes undersize and reamed to .1870"- the pin has a light press fit.

i cut 1/4"-20 all thread studs and attached the wrench heads to the handles and used red locktite to bind the heads to the handles
and made final assessments
wrench.jpg
i swept the angle of the handle away from the flat plane to potentially save a knuckle or 2 :cussing:

FullSizeRender_4_3.jpg
they passed inspection :cool 2:
i took one for a test ride....
and the final shot
FullSizeRender_3_3.jpg
now i can go back and attempt to finish the project i originally set out to do.
it never seems to end. :grin:
make something to make something else work , or otherwise take another step forward on another project!

thanks for reading!!!
 
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JimDawson

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#2
now i can go back and attempt to finish the project i originally set out to do.
it never seems to end. :grin:
make something to make something else work , or otherwise take another step forward on another project!
Yup, build the tool, to build the tool, to build the tool................ad infinitum. :grin: Looks good Mike.:encourage:
 

RandyM

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#3
:cheer::cheer: Well done.

For a long time I had to use hacksaws, grinders, files, and hammers to make tools. I can now make proper tools the proper way. :encourage:
 

Ulma Doctor

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#4
Yup, build the tool, to build the tool, to build the tool................ad infinitum. :grin: Looks good Mike.:encourage:
Thank you very much Jim!
i'd complain if it wasn't so much fun!!! :big grin:
:cheer::cheer: Well done.
For a long time I had to use hacksaws, grinders, files, and hammers to make tools. I can now make proper tools the proper way. :encourage:
Thank you Randy!!
i agree, i have made many tools in the field without the luxury of machine tools. Right Now is the battle cry
it sure is nice to have machines to create!!!
 

talvare

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#5
Nice job Mike. I had the same situation with my collet blocks as well (can't figure out why they sell those sets without a spanner wrench), but I was lazier than you. It took me about 5 years of wrestling with them before I finally got off my butt and made a spanner wrench. It seems that when I have a tool or piece of equipment that needs some attention, I never think about fixing it until I need it, and then I don't want to sidetrack the current project to do the fix. Sadly, I think I'm too old to change my bad habits :rolleyes:

Ted
 

RandyM

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#6
Nice job Mike. I had the same situation with my collet blocks as well (can't figure out why they sell those sets without a spanner wrench), but I was lazier than you. It took me about 5 years of wrestling with them before I finally got off my butt and made a spanner wrench. It seems that when I have a tool or piece of equipment that needs some attention, I never think about fixing it until I need it, and then I don't want to sidetrack the current project to do the fix. Sadly, I think I'm too old to change my bad habits :rolleyes:

Ted
Ted, we are never too old, you just have to "want to change". But, I too am afflicted with your disease (laziness) at times. :encourage:
 

Ulma Doctor

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#8
Nice job Mike. I had the same situation with my collet blocks as well (can't figure out why they sell those sets without a spanner wrench), but I was lazier than you. It took me about 5 years of wrestling with them before I finally got off my butt and made a spanner wrench. It seems that when I have a tool or piece of equipment that needs some attention, I never think about fixing it until I need it, and then I don't want to sidetrack the current project to do the fix. Sadly, I think I'm too old to change my bad habits :rolleyes:
Ted
Thank you very much Ted.
i think the spanner should be included.
they can punch them out pretty cheap i'd have to imagine- heck i would have paid the extra$$ to get it in the package :grin big:
it is quite normal for me to have to do 2 things, in order to accomplish 1 thing.
i have found that you never really get used to problems , but it helps to accept them :black eye:

You mean I have been doing it all wrong all this time? I have been using my teeth to wrench on that nut.
Hi Dave,
well at least your teeth won't mar the spanner nut, like a pair of channel locks or vise grips would
unless you have carbide chompers! :grin big:
 

chips&more

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#10
Thank you very much Ted.
i think the spanner should be included.
they can punch them out pretty cheap i'd have to imagine- heck i would have paid the extra$$ to get it in the package :grin big:
it is quite normal for me to have to do 2 things, in order to accomplish 1 thing.
i have found that you never really get used to problems , but it helps to accept them :black eye:


Hi Dave,
well at least your teeth won't mar the spanner nut, like a pair of channel locks or vise grips would
unless you have carbide chompers! :grin big:
Quiz question, and no fair if you use Google. Who was the guy in one of the James Bond movies with steel teeth?
 

T. J.

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#12
Nice job Mike! I'll be copying this soon since I just bought the same collet block set.
 

Ulma Doctor

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#13
Nice job Mike! I'll be copying this soon since I just bought the same collet block set.
Thank you very much T.J.!!!
i hope you have fun making your wrench!!!
i'd like to see your version when you are done :grin:
 

kvt

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#14
Nice job, till you said something I never paid attention to the fact that most of the set I have seen do not have the spanner with them. Again nice job.
 

Ulma Doctor

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#15
Nice job, till you said something I never paid attention to the fact that most of the set I have seen do not have the spanner with them. Again nice job.
Thank you very much Ken.
i agree, it's kinda like getting a car without a spare tire :fatigue:
 

Bob Korves

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#16
Thank you very much Ken.
i agree, it's kinda like getting a car without a spare tire :fatigue:
It's kind of like getting a car without the ignition key, a non starter. You can tear up the knurled nut with a water pump pliers, kind of like hot wiring a car...
When I got mine I used the shank end of a drill bit that fit the hole until I got a pin spanner wrench that fit, it was a bit painful and awkward but it worked. :eek 2:
 

Ken from ontario

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#17
REally nice work Doc, they look well made and of course nothing beats the satisfaction of making something that's so well designed and solidly built.
It bugged me a bit when I found my ER 32 collets, (and chuck) did not come with the proper wrench, there's no way you can tighten /loosen the nut without damaging it, I did buy the wrench separately but after seeing yours I think I should have made one,still might.
 
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kvt

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#18
i agree, it's kinda like getting a car without a spare tire
Yea, the last couple of cars we purchased did not have spares, I was like what the over, They have now done that to save weight.
And a way to charge you more to order one. Also does not have lug wrench etc Just a lttle air compressor that I felt would not air up a ball.
 

Ulma Doctor

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#19
REally nice work Doc, they look well made and of course nothing beats the satisfaction of making something that's so well designed and solidly built.
It bugged me a bit when I found my ER 32 collets, (and chuck) did not come with the proper wrench, there's no way you can tighten /loosen the nut without damaging it, I did buy the wrench separately but after seeing your I think I should have made one,still might.
Thank you Ken for your kind words.
i'd like to see what you come up with for the ER32 nut!
 

Ulma Doctor

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#20
Yea, the last couple of cars we purchased did not have spares, I was like what the over, They have now done that to save weight.
And a way to charge you more to order one. Also does not have lug wrench etc Just a lttle air compressor that I felt would not air up a ball.
Why would a car come without a spare???
i can understand cutting some corners, but that's ridiculous :blue:
 

wlburton

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#21
I made a spanner wrench for my collet block set a little differently, sawing it out of a piece of aluminum and installing a hardened pin. An unexpected bonus was that it fit perfectly on the spindle nose of a Barker mill that I am fixing up (to aid in tightening the drawbar).

Bill

spanner wrench.jpg
 

Billh51

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#22
Nice work on the spanner wrench Doc. I have the same set of collet blocks, minus the wrench also. I have been using a spanner made for a drill chuck, which is a close fit but not quite right. I have looked at some spanner wrenches at various places but they get pretty good money for them. I think I will borrow your idea and make my own and have the satisfaction of doing it myself. Thanks for the inspiration.
 

Ulma Doctor

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#24
I made a spanner wrench for my collet block set a little differently, sawing it out of a piece of aluminum and installing a hardened pin. An unexpected bonus was that it fit perfectly on the spindle nose of a Barker mill that I am fixing up (to aid in tightening the drawbar).
Bill
Very nice work Bill. thanks for sharing!
my first thought was to make a one piece handle.
when i was looking through my materials i found the 2-1/2" 1018 slug and changed my approach
Nice work on the spanner wrench Doc. I have the same set of collet blocks, minus the wrench also. I have been using a spanner made for a drill chuck, which is a close fit but not quite right. I have looked at some spanner wrenches at various places but they get pretty good money for them. I think I will borrow your idea and make my own and have the satisfaction of doing it myself. Thanks for the inspiration.
Hi BillH,
please borrow the idea and improve upon it!
i would love to see your take!
Hey Mike, I just noticed something else about your project........you're using the same version of CAD as I am :chunky:
Ted
Yes sir, Ted i'm still using stoneage-cad 0.5 :grin big:
i find that a pencil/pen and a piece of paper doesn't require an update every time i try to log on, and they don't seem to be affected by hackers.
the thing i like best about stoneage-cad 0.5, is that my work will never be lost because i hit the wrong button :bang head:
 

Bob Korves

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#26
I like the instantly accessible "scribble editing" possibilities. It does not need to be pretty unless you are selling someone else on the design or working in a shop with multiple departments. Multiple departments does not include a nagging spouse...
 
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