2018 POTD Thread Archive

Made a crank adapter for the mill. This allows you to move the knee with a drill, in this case via a 3/4" hex.

Just last weekend I finished installing a 3 axis DRO on this mill and being able to adjust the Z up and down with a cordless drill was a big time and labor saver.

adapter_1.jpg

I would like to thank Frank Ford for an old post that describes the easy way to cut the notches. While you can buy adapters commercially, my mill doesn't follow the Bridgeport standard so it was DIY or nothing. Overall it was a fun project and it fits perfectly.

adapter_2.jpg
 
Made a crank adapter for the mill. This allows you to move the knee with a drill, in this case via a 3/4" hex.

Just last weekend I finished installing a 3 axis DRO on this mill and being able to adjust the Z up and down with a cordless drill was a big time and labor saver.

View attachment 272251

I would like to thank Frank Ford for an old post that describes the easy way to cut the notches. While you can buy adapters commercially, my mill doesn't follow the Bridgeport standard so it was DIY or nothing. Overall it was a fun project and it fits perfectly.

View attachment 272261

Neat I made my own but I followed a method I seen Dale Derry demonstrate. On mine I drilled and used brass screws
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I have since welded the drive adapter on. It works like a champ


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Just a quick little project yesterday evening. Needed a place for my chuck key that is in use. The piece of steel was found on the railroad tracks while hunting for rr spikes with my son. We would go on long hikes through the woods and walk the tracks where there was access. It was like a treasure hunt for the little guy.

Going to add something to hold a 6” scale. Drives me crazy trying to pick it up when laying flat on top of the lathe. I can’t slide it off the edge to to the lip around the top of the headstock.
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Todays project is an enclosure for my old 1440. My son purchased his first new home and lives in Eugene OR so as promised I gave him my old lathe. Unlike my shop setup where I run all machines from a RPC, this VFD is single phase in. I have been collecting the components for the past couple of months and have saved a fair amount waiting for the "right deal". In total, I'm close (just over) $500. for the setup.

All the goodies.
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laying out.
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Ready for drilling.
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Drilled.
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Turned four stand offs for the rails.
Got the VFD, brake resistor, and pair of rails to mount a power supply, fuse protection and breaker.
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Next up was drilling two 4" holes for a fan (lower) and screen grills.
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Mounted the lower cooling fan, and both screens.
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I still need to pick up four strain reliefs and drill those to the right of the cooling fan as well as mount the power disconnect. I plan on installing the disconnect on the clear cover.

Turn and burn,
Paco
 
I like how you are straddling the BR, good use of available space!
 
Finished up a couple of projects today. I tested the fly cutter today and it worked as expected still need to dial in the speeds. Did a simple project on my mower drilling and tapping out the front wheel bolts for grease fittings. The factory fitting was on the wheel behind the bracket.

There will be a video soon on my build of the fly cutter
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Not in the shop, but Wednesday afternoon the bearings on the fan on my Air Conditioner compressor went **** up. [who knew **** is a dirty word?] It was late in the day, so too late to get the part until Thursday morning. it was 107º in Dallas Wednesday. Too hot in the house to stay or sleep. I moved a cot into my machine shop and slept under the cool air of the window unit out there.

I made the run to the supply house early Thursday and picked up a new (stupendously expensive) fan motor. I installed it and wired it up. Much to my dismay, it didn't work. I double checked the wiring, couldn't find anything wrong and promptly freaked out. No way to get a real AC mechanic here until late Friday.

We are in the middle of the hottest 5 or 6 days ever in July — 105º last weekend to 110º by next Sunday. It got to 109º today.
AC is not a luxury in this kind of heat. It can be lethal. People are being killed by the heat out there.

After a couple hours of total panic, I went back out and checked for what I knew how to — voltage at the contacter. One leg was dead. I moved upstream to the connection box and breaker. I determined that one leg of the 30 amp breaker was toast. It looked like it was about 50 years old and I'd never seen one like it. So, a run to Home Depot for an AC cut-off switch. I used tapcon screws to attach it to the bricks, wired it up and presto, it works and I have AC.

It took 6 hours for the house to cool from 98º down to 85º at about midnight. By 1:30 am it was cool enough to sleep. By morning all the walls and floors and furniture had cooled off so the house is comfortable now.
 
Not exactly in the shop, but a project nonetheless.

About 2 weeks ago the dogs started tracking mud into the kitchen from outside. :rolleyes: But I hasn't rained here in about a month, there is no standing water anywhere. They like to dig a hole and lay in it when it gets hot so I just assumed it was coming from that, but I couldn't find any mud, just some dry dirt. Well it turns out I was wrong. I followed one of them out by the the fence and found the mud.

It turns out that the well water line was leaking at the wellhead, about a gallon a minute. :mad: Wasn't enough to really cause a water pressure drop so didn't affect anything in the house so I didn't know I had a problem. So grab a shovel and start digging around the well casing, I can see where the water is coming up at so dig in that area.....Until I hit a big tree root.

Then the fun begins. Ok, dig around the root, carefully, so not to hit the electrical cable or actually break the pipe. Finally was able to get air under both ends of the root and no pipe or cable in the way, so grab the chain saw and cut the root at both ends, about 4 inch diameter. It was pretty much welded to the pipe, had to make another cut to get it loose. Also pretty much destroyed the saw chain, they don't like mud.

All this time the water is still leaking into the hole, but I was able to dig a channel to keep the work area dewatered. I didn't turn the well pump off because I didn't want groundwater leaking into the well so I was keeping the system pressurized.

Ok getting closer to the leak, so dig a bit more and.......Hit another big root. So start digging around that root and now I'm deep enough that my drainage channel is no longer working and I'm below the lawn grade so I can't go down any more. So off to the rental shop and rent a trash pump. Dug a sump for the pump pickup and keep digging.

This time I found the electrical cable and the water pipe, kind of under the root. Clean out under the root and grab the chainsaw again, got that root out by cutting it into 3 pieces. So now I have about a foot of the water pipe exposed and know exactly where the power wire runs. But......

The water pipe connection to the Pitless Adapter is back under another even larger root, about an 8 inch or so. By this time I'm into this about 1 1/2 days. Now it was time to turn off the pump, cut and cap the water pipe on both sides of the cut to keep the mud out. So dig out around the pipe and remove a couple of small finger roots that were intertwined with the power cable. So after more digging to get some working room I was able to cut and cap the water pipe.

Now time to attack the big root, and the one that started the whole problem. Tried getting through it with the chainsaw but the chain was so dull by now it was useless. So grab the Sawzall and start removing pieces of root. About 2 hours later, I can finally get to the broken fitting.

I didn't get any pictures of the process, but I did take a few after the repairs were made.

The view from outside of the work area.
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That's a lot of dirt, you get down about 8 inches and it's gooey clay, nasty stuff to dig in. A few pieces of root laying around
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And the repair, a piece of schedule 80 screwed into the Pitless Adapter, and schedule 40 for the rest. It's about 3 feet down to the pipe. The other piece of pipe that is capped off was abandoned when the pump was replaced in 1989, I have no idea where it goes. The root system all grew in the last 29 years. I may dig out that big root laying on top of the pipe, it's not connected to the tree any longer.
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For those of you who do not know what a Pitless Adapter is
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The white blob just to the left of the well casing was the big root that actually broke the fitting.
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That tree was probably a lot smaller 29 years ago. I have no idea when the well was dug, but I'm guessing that tree was about Christmas tree size when the well was installed, it's about 100 feet tall now, and maybe it was planted after the well was in. Not the best place for a tree that will develop a large root system. The good news is that there are a lot more big roots holding the tree up, so even with what I took out I'm pretty sure it won't fall over in the next wind storm.:cautious:
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I suspect this has been leaking for a year or more and just getting worse over time. It just finally surfaced in the last couple of weeks. I'll be filling in the hole with pea gravel, not going to fight that clay again if I ever have to go back into that hole. I'm getting too old for this, that was a lot of work. :faint:
 
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Kudos on the repair Jim. A true machine nut would have let the leak go while they built a back hoe to avoid using a goon spoon though.
Interesting to see different methods. Is that pvc pipe with glued joints running to the house? Up here I've only ever seen coiled polyethylene pipe used.

Greg
 
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