2020 POTD Thread Archive

PS - Shars must have seen your post, realized there'd be an increasd demand, and raised their price to $6.85 :(

I got it as part of an order on eBay for $4.50 but of course there was also some shipping. See eBay Item # 330631637823
 
Nice work on that dial.
 
I got it as part of an order on eBay for $4.50 but of course there was also some shipping. See eBay Item # 330631637823
Durn, Stu! I keep forgetting that Shars has an eBay store ... generally with better prices! Thanks!
 
POTD was some shop organization. I've had a small Thermolyne electric heat-treat furnace for years (4" x 4" x 8" chamber) which works great on small stuff. It takes about 30 minutes to heat to 1500 F or the temp needed to take drill rod to cherry red. It's 110V and doesn't pop a 20 A breaker, so figure it uses at most 2000 W. Power around here is $0.10 per kW hour, so a whopping $0.10 to take it to 1500 F in the half-hour. Much cheaper than using acetylene with a torch to take steel to temp.

Anyway, I picked up a larger furnace with a 9" x 9" x 15" chamber a year or two ago which has been setting on a roll-around work bench. Finally got around to making a cart to store both furnaces and get my chop saw back on the bench.

Didn't take any pictures of the construction, used 4" x 6"'s and deck hangers for the structure. Casters are rated at something like 800 lbs. each, so no problem with <400 lbs. of furnace on top.

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When I bought the furnace, the previous owner and I lifted it and set it in our Traverse. I'm guessing it has to be under 350 lbs. I rigged it for lifting using a couple pieces of 3/4" black pipe and shackles to nylon tie straps rated at 440 lbs. each. Drilled holes through some 3/4" plywood to space the pipes under the furnace. Yes, to all the safety Nazi's out there, these straps are not meant to be used for lifting. The ratchet strap ends were hooked to a gantry crane chain fall. The photos don't show it, but after ratcheting the straps to just lift the furnace (to check balance), I ran redundant safety cables from corner to corner in case the ratchet straps gave way.


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Wood burns at 451 F, put a piece of Durock under the larger furnace just in case though it doesn't get very hot on the bottom side when fired up. Also threw the smaller furnace on top so the shop now has a mobile heat treat furnace station.

Thanks for looking.

Bruce
 
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Seriously nice work @Nogoingback!


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After waking up this morning with a blazing headache (I blame my c-pap machine), I decided that if I only do one thing today, it will be to fix my air compressor. It is an old Ingersoll Rand Type 30 Model 234. I have replaced the gaskets on the low pressure side several times before.
This time, I took a close look at the head and found that it was slightly warped, so I fly cut about 5 thou off to get it flat. The other thing that I did to prevent this from happening again was to replace the head bolts with automotive studs. The fine threads will greatly increase the clamping force.
Finally, I made a new gasket from an old sheet of copper flashing.
Several years ago, the nice man at the compressor store printed out a service bulletin with the torque procedure for me. It is very simple, but extremely important to follow the procedure.
Torque to 35 ft lbs, run for 15 minutes, retorque to 35 ft lbs, run for 30 minutes, then retorque to 35 ft lbs a final time.
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refurbed the 3" Wilton bullet vise I got a couple of years ago for $50.

spooge tank
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main body after a spell in the spooge tank
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brushed down and cleaned of prior to primer
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hold down clamp for the swivel had a broken ear, so I JB welded and pinned it back in place
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all the bits primed (2 coats) and painted (3 coats, more or less)
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and together. Made a couple of SS washers to go under the swivel nuts too.
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~5 1/2" opening compared with ~3" for the Irwin - that will make a big difference for certain projects.
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and compared to my old trusty rusty Irwin
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forgot to say - the date on the key underneath is 12 30 50, so this vise was made at the end of 1945. Crazy!
 
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